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PRI 2017 Show Highlights

3/13/2018

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by Bernard Martin

At the 2017 Performance Racing Industry show held in Indianapolis,IN we where very excited to tool up the new Centroid A590 Engine Shop CNC Machine. Our end mills where also used in the Palmgren booth on a manual milling machine and we met some great customers and exhibitors at the show who told us about their experiences using Destiny end mills.  Theres a complete video below of many of the highlights from the show.
We where able to connect with the folks from Centroid in Howard, PA to provide some tooling for their new Centroid A590 Engine Show CNC Machine.

A complete turn-key system, the A590 Machining Center overcomes many limitations of other cnc porting machines with its unique and patented technology. With Centorid's advanced technology you can machine cylinder heads and engine blocks to incredible tolerances while maintaining amazing surface finishes all with one machine.

Centroid's CNC articulating head was designed specifically for CNC Cylinder head porting. Made in the USA of rigid cast iron the A590’s B axis rotates 90 degrees in each direction for a full 180 degrees of movement of the tilting B axis spindle head/
PRI 2017 Destiny Tool
Video Highlights:
  • ​Check out our interview with Mike Stevens from Centroid talking about the new A590 using a 5/8" diameter Destiny Tool Diamond Back at 11,000 RPM, 240 IPM, .060" radial, and .500" axial.
  • Jeremy Harshman, at 17 year old high school senior updated us on what he's been doing since we met him last year at PRI when his father bought him his first CNC Mill. He shows us an intake elbow for a Terminator Mustang all made with Destiny End mills. You can following him on instagram @motivperformanceengineering
  • Rob Stock was kind enough to send us some of his parts made with Destiny End Mills for display inner booth. You can check him out on instagram @stock_design
  • Dean visited us lat year at PRI and was just getting his new Haas VF5 CNC milling machine. He updates us on what he's been up to in the past 12 months since we last met and they finishes he getting with our end mills.
  • There a close up up hyperlaspse in the video of the Destiny Raptor 3/6 end mills for those who have been asking for that 360 degree view.
  • Alec Darling from J Squared swung by our booth. J Squared had their own booth just down the aisle from us. Alec overheard some of our conversation and made some great comments that we just had to get him on video saying. J Squared started 35 years ago and made quite a name for themselves by manufacturing high-quality, affordable tubing benders and notchers  and now plasma cutting tables. You can follow them on instagram @jsquaredinc
  • The Pitt SAE Race team who we sponsor was kind enough to assist us in the booth for set up and break down. You can follow Panther Racing @PittFSAE

The Centroid A590 5- Axis Engine Shop CNC

  • Table Size: 23.6” x 66.9” (600mm x 1700mm)
  • Longitudinal travel (X): 59” (1498mm)
  • Cross travel (Y): 27” (685mm)
  • Vertical travel (Z): 36” (914mm)
  • A axis: 360 degree rotation
  • B axis: 180 degrees of motion, +/- 90 degrees of tilt
  • Maximum table load: 2425lbs (1100kg)
  • Spindle power: 27HP/ 20kW, (40 HP / 30kW *optional)
  • Spindle taper: CAT40
  • Spindle speed: 20,000 RPM (27 HP), (16,000 RPM 40 HP *optional)
  • ATC 24 Position Swing Arm tool changer, (40 Tool *optional)
  • Rapid feed rates (X,Y,Z): X,Y 1000 IPM, Z 800 IPM
  • Accuracy: 0.0005" (0.0127mm)
  • Repeatability: 0.0002" (0.0060mm)
  • Axis drive motors (X,Y,Z,A,B): X,Y 2.9kW, Z 4.5kW, A, B 1.8kW AC Brushless
Centroid A590 5- Axis Engine Shop CNC
Centroid A590 5-Axis Engine Shop CNC
A new level of 5-axis CNC machining performance and price point is found in the Centroid A590 5-axis machining center. Weighing in at 23,000 lbs the new A590 combines quickness and accuracy with a large work table, high material removal rates and heavy part weight capacities with an easy to use operator CNC control interface with the latest CNC software. As the name implies the A590’s B axis rotates 90 degrees in each direction for a full 180 degrees of movement of the tilting B axis spindle head. The A590 accommodates work-pieces up to 26.5” in diameter and 46” long with a weight of up to 2425 lbs.

Destiny End Mills used on the Demonstration

​The Centroid CNC Milling machine carousel was loaded with the following Destiny Tool End Mills:
  • DR33232R030S 1/2 Diamond Back 2" Length of Cut 3 Flute Rougher
  • DR34836R030S 3/4 Diamond Back 2 1/4" Length of Cut 3 Flute Rougher
  • DR3481640R030S 3/4 Diamond Back Long Shank Series with Reduced Neck, LBS*, Radius
  • BDR2321227S 1/2 Diamond Back Ball, 2 Flute, Roughers Long Shank Series with Reduced Neck, LBS*
  • BDR2401227S 5/8 Diamond Back Ball, 2 Flute, Roughers Long Shank Series with Reduced Neck, LBS*
  • V24864S 3/4 Viper Square End 4" Length of Cut, 2 Flute, 45 Degree Helix
  • V23240S 1/2 Viper Square End 2 1/2" Length of Cut, 2 Flute, 45 Degree Helix
  • BV24826S 3/4 Viper Ball 1 5/8" Length of Cut, 2 Flute, 45 Degree Helix​
Centroid Carousel Destiny End Mills
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Small Machine Shops Make US Make Better Tools

2/25/2016

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Jon Addis is the owner of Area 419 Firearms near Toledo, OH.  John has been sharing and posting his videos of Destiny end mills on Facebook Page and more recently on his YouTube channel. The video below is his most recent video using a 5/8" Viper end mill in 6061-T6 Aluminum. The video below is HSM adaptive roughing with a Destiny Viper DVH 5/8 x 2" LOC. 0.250" step over, 0.500" DOC, 6,000 RPM, 90IPM.  According to John
"All the horsepower she's got, tool could take a lot more!"
​Take a look and then feel free to jump over to his Facebook or Youtube channel and ask him for more details.  

Destiny Tool Customer Profile: John Addis
John graduated from the University of Toledo with a Bachelors degree in Mechanical Engineering Technology.  He also attended Wyotech, and received a certification in Automotive Technology and Chassis Fabrication.  Along with that he's taken TIG welding classes at Owens Community college, and "perfected that art at home with my own machine."

According to John, "I have been building and modifying things pretty much my entire life.  The past five or so years though has been dedicated mainly to Precision Rifles.  I love working on guns, and my work shows it, this is more than just a job for me its also a hobby."

Area 419 is a relatively small operation right now running out of a 1500 sq.ft shop. It's just the kind of aggressive entrepreneur that we here at Destiny Tool really admire.  Some of our very best customers are small shops.  They're the ones who watch their dollars and take a deep dive analysis into cycle times and efficiency. They do their research and they optimize their tools. 

Small machine shops make up over 80% of the metalcutting machining industry.  They are some of the most innovative people we meet. They think out of the box. They always preface a conversation about speeds & feeds with "I'm just a small shop, I don't want to take up a lot of your time" but they almost always have done their research and are the people with their sleeves rolled up, mopping the floor up from coolant, talking to a customer on the phone and watching our end mills rough out material.  We love small shops! 

Small Shops are what makes us strong. Small shops are what makes us innovate. If you get a be sure to check out John's website and what he does. Support a small machine shop near you!
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#Instamachinist Video: Making Spice Grinders with Vipers & Diamondbacks

2/17/2016

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Our friend Kamal over at Rapid Prototype Machining Corp., is at it again with some very cool products.  He's been posting on Instagram his latest project making hand held spice grinders. They are made out of 6061 and finish out at 2" in diameter and only weighing a mirror finished 92.4 grams (3.3 ounces).

Check out the video on the right of a 1/2" DiamondBack in action.  It's fast, so don't blink! 

You can reach Kamal Alpay at
 kemal@rpm-corp.com or visit his website: www.rpm-corp.com

Here is the roughing video that I promised a few people of the @miteebite versagrips in action. There's nothing special about this video, I'm just showing that you can still haul ass with tools, full depth of cut, and your part will go nowhere. In the video I am using a @destinytool 1/2" diamond rougher being held by a @maritoolusa collet style tool holder. Instead of running one part in the middle, we have now put one part on each end. Allowing us to run a top and bottom at the same time.

A video posted by Kemal Alpay (@kalpay) on Feb 15, 2016 at 4:12pm PST

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Facebook: Destiny 3 Flute Viper's for Finishing

11/16/2015

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... and that's all we have to say about that...

"These parts were completely machined using Destiny Tool 3 flute endmills."

Kemal Alpay 
Maniacal Machinist & Owner @ Rapid Prototype Machining Corp.
CNC Machine Shop In Modesto, CA
Send any RFQs to my email below
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Tactical G-Code demonstrates TRUEmill pocketing with a Destiny 1/2" 3 Flute Viper Endmill

7/15/2015

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TACTICAL G-CODE  is a great YouTube resource channel with 17,403 subscribers  and over  1,521,000 views.  If you haven't checked it out their channel you go on over and subscribe!

According to their YouTube profile, TACTICAL G-CODE
"With my channel I want to show how I make my custom rounds and my testing with them. When asked, why I do make these rounds, my answers are WHY NOT, OR BECAUSE I CAN. In addition to the stuff I make. I want to bring the firearms and other related items, that are off the beaten path guns, ammo, and products/company that you may have never heard of before. And the stuff you have heard of you won't find alot of videos about it on other youtube channels."
The below video was uploaded on  November 24, 2010 to demosntrate Truemill software.
​

​According to Tactical G-Code: "More testing with a Haas SMM and Viper endmill. This time we concentrated on a pocket workpiece instead of a contoured outside.  LIke many of our other videos, the spindle load was set to 101%, but it never reached that point. The truemill cycle reached a max of 91% toward the end when it got really fast."

End Mill:  
Destiny Tool Viper 3 Flute, 0.500" dia, 1.00" flute length, stealth coated (V33216S)
  • 0.950" Depth of Cut
  • Radial depth of cut 0.040"
  • Surfcam Truemill programmed at 400-IPM max for the pocket cycle. The actual feedrates are automatically ramped up depending on the tool's angle of engagement.

Ashtray....or miniature hottub?
The Pocketing starts around the 3 minute mark!

What is TRUEMill?
​TRUEMill is quantum leap in CAM toolpath technology. A TRUEMill toolpath controls the tool’s engagement in the material being cut to maximize the material removal rate (MRR). TRUEMill allows a cut that is both faster and deeper than any other 2 & 3 axis roughing toolpath on the market today. TRUEMill’s effectiveness and speed is especially evident in difficult or exotic materials such as titanium, inconel and hard steels.

TRUEMill’s superior toolpath is not dependant on the geometry to be milled, so no guesswork is required to see which pocketing routine is best. TRUEMill toolpaths have proven to increase material removal rates by up to 10X and increase tool life anywhere from 30% to 100% while at the same time decreasing cycle times and reducing the stress on CNC machines.
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Video: Cutting 7075 with a 1/8" Diamondback

12/12/2012

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Here's a video from Calvin Witt, one of our customers....
According to Calvin... "For those of you who have the 7075 steering arms on your cars, or seen them on RC Crawler you know how they look. This is a glimpse into how they are being made with an older model HAAS VF-1 and a Destiny Tool Diamondback rougher at my job when im off."
Specs:
  • Material: 7075 Aluminum
  • Tool: Destiny Tools Diamondback with Stealth coating
  • Diameter: 1/8" (.125")
  • RPM: 7500
  • IPM 90" feed rate
  • Axial DOC .135"
  • Radial DOC: .125"
  • IPT: .004"
  • SFM: 245
  • IPR: .012"
  • Unist Coolube 2210 sprayed on the part before filming 
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"Surface finish is good enough to not warrant a finish pass which dramatically reduces cycle times on these parts. Though your results may vary depending on acceptable surface finish qualities."
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Destiny Tool Viper -  Aztec Spindle Torque Test

1/17/2011

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 Troichoidal milling testing with the Viper End Mill on a Haas SMM utilizing surfcam Truemill.
"Testing out a sample workpiece using these parameters:
- Haas SMM (15 HP sticker)
- Destiny Tool Viper DVH 3F, 0.5"dia, 1" flute, stealth coated (V33216S)
- Surfcam contour for the outside
- Surfcam Truemill for the inside
- Depth of cut 0.95" for each feature
- Axial depth of cut varies (Dc: 135º max)
- max spindle speed of 10,000-RPM
- Stay below 101% torque load
- 25% rapid for the video

We wanted to test the ability of this particular machine while running the tool at 0.95" deep for the entire program. The inside pocket (second operation) was easy due to the truemill cycle. However the outside profile (first operation) was programmed using a regular "contour" toolpath which buries the tool every time it goes into a corner.

CONCLUSION:
The highest material removal rate seen in the clip is ~30 cu-in/min, toward the beginning before we adjusted the program. One or more of these options below would need to change for a higher sustained removal rate:
1. Troichoidal/peel style outside contour
2. Lower the spindle speed to gain more torque (but would slow everything down)
3. Decrease the depth so the material would excert less torque on the tool."
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Raptor 3/6 Speed & Feed Data
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​Morgan Hill, CA 95037
US TF: 800.527.8665  
Tel: 408.988.8898    
​Fax: 408.988.2606
info@destinytool.com

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