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PRI 2017 Show Highlights

3/13/2018

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by Bernard Martin

At the 2017 Performance Racing Industry show held in Indianapolis,IN we where very excited to tool up the new Centroid A590 Engine Shop CNC Machine. Our end mills where also used in the Palmgren booth on a manual milling machine and we met some great customers and exhibitors at the show who told us about their experiences using Destiny end mills.  Theres a complete video below of many of the highlights from the show.
We where able to connect with the folks from Centroid in Howard, PA to provide some tooling for their new Centroid A590 Engine Show CNC Machine.

A complete turn-key system, the A590 Machining Center overcomes many limitations of other cnc porting machines with its unique and patented technology. With Centorid's advanced technology you can machine cylinder heads and engine blocks to incredible tolerances while maintaining amazing surface finishes all with one machine.

Centroid's CNC articulating head was designed specifically for CNC Cylinder head porting. Made in the USA of rigid cast iron the A590’s B axis rotates 90 degrees in each direction for a full 180 degrees of movement of the tilting B axis spindle head/
PRI 2017 Destiny Tool
Video Highlights:
  • ​Check out our interview with Mike Stevens from Centroid talking about the new A590 using a 5/8" diameter Destiny Tool Diamond Back at 11,000 RPM, 240 IPM, .060" radial, and .500" axial.
  • Jeremy Harshman, at 17 year old high school senior updated us on what he's been doing since we met him last year at PRI when his father bought him his first CNC Mill. He shows us an intake elbow for a Terminator Mustang all made with Destiny End mills. You can following him on instagram @motivperformanceengineering
  • Rob Stock was kind enough to send us some of his parts made with Destiny End Mills for display inner booth. You can check him out on instagram @stock_design
  • Dean visited us lat year at PRI and was just getting his new Haas VF5 CNC milling machine. He updates us on what he's been up to in the past 12 months since we last met and they finishes he getting with our end mills.
  • There a close up up hyperlaspse in the video of the Destiny Raptor 3/6 end mills for those who have been asking for that 360 degree view.
  • Alec Darling from J Squared swung by our booth. J Squared had their own booth just down the aisle from us. Alec overheard some of our conversation and made some great comments that we just had to get him on video saying. J Squared started 35 years ago and made quite a name for themselves by manufacturing high-quality, affordable tubing benders and notchers  and now plasma cutting tables. You can follow them on instagram @jsquaredinc
  • The Pitt SAE Race team who we sponsor was kind enough to assist us in the booth for set up and break down. You can follow Panther Racing @PittFSAE

The Centroid A590 5- Axis Engine Shop CNC

  • Table Size: 23.6” x 66.9” (600mm x 1700mm)
  • Longitudinal travel (X): 59” (1498mm)
  • Cross travel (Y): 27” (685mm)
  • Vertical travel (Z): 36” (914mm)
  • A axis: 360 degree rotation
  • B axis: 180 degrees of motion, +/- 90 degrees of tilt
  • Maximum table load: 2425lbs (1100kg)
  • Spindle power: 27HP/ 20kW, (40 HP / 30kW *optional)
  • Spindle taper: CAT40
  • Spindle speed: 20,000 RPM (27 HP), (16,000 RPM 40 HP *optional)
  • ATC 24 Position Swing Arm tool changer, (40 Tool *optional)
  • Rapid feed rates (X,Y,Z): X,Y 1000 IPM, Z 800 IPM
  • Accuracy: 0.0005" (0.0127mm)
  • Repeatability: 0.0002" (0.0060mm)
  • Axis drive motors (X,Y,Z,A,B): X,Y 2.9kW, Z 4.5kW, A, B 1.8kW AC Brushless
Centroid A590 5- Axis Engine Shop CNC
Centroid A590 5-Axis Engine Shop CNC
A new level of 5-axis CNC machining performance and price point is found in the Centroid A590 5-axis machining center. Weighing in at 23,000 lbs the new A590 combines quickness and accuracy with a large work table, high material removal rates and heavy part weight capacities with an easy to use operator CNC control interface with the latest CNC software. As the name implies the A590’s B axis rotates 90 degrees in each direction for a full 180 degrees of movement of the tilting B axis spindle head. The A590 accommodates work-pieces up to 26.5” in diameter and 46” long with a weight of up to 2425 lbs.

Destiny End Mills used on the Demonstration

​The Centroid CNC Milling machine carousel was loaded with the following Destiny Tool End Mills:
  • DR33232R030S 1/2 Diamond Back 2" Length of Cut 3 Flute Rougher
  • DR34836R030S 3/4 Diamond Back 2 1/4" Length of Cut 3 Flute Rougher
  • DR3481640R030S 3/4 Diamond Back Long Shank Series with Reduced Neck, LBS*, Radius
  • BDR2321227S 1/2 Diamond Back Ball, 2 Flute, Roughers Long Shank Series with Reduced Neck, LBS*
  • BDR2401227S 5/8 Diamond Back Ball, 2 Flute, Roughers Long Shank Series with Reduced Neck, LBS*
  • V24864S 3/4 Viper Square End 4" Length of Cut, 2 Flute, 45 Degree Helix
  • V23240S 1/2 Viper Square End 2 1/2" Length of Cut, 2 Flute, 45 Degree Helix
  • BV24826S 3/4 Viper Ball 1 5/8" Length of Cut, 2 Flute, 45 Degree Helix​
Centroid Carousel Destiny End Mills
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Autodesk HSM Throws Down the Gauntlet to Destiny Tool

2/14/2018

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by Bernard Martin

Angelo: "We want to test out your tools on some new adaptive clearing software we're developing and see how it works at the true cutting limits."

Bernie: "Ok, So we get to try to break your software and you get to try and break our end mills!
​Cool!"

Bernard Martin Autodesk Adaptive Clearing
Bernard Martin visits Autodesk At Pier 9
We visited with Angelo Juras and CJ Abraham at Autodesk on Pier 9 in San Francisco in late January.  Angelo had talked to us at the PRI Show about paying him a visit because he really wanted to run some of our end mills after following us for quite a while on instagram. 

Angelo and CJ work on the advanced development of Autodesk HSM with a current focus on adaptive clearing. Take a look at our video below and check back often as we'll continue to update this post with some test results! 

Oh!, And don't forget to give Angelo a follow on IG @the_true_croatian_sensation, CJ @cj.abraham and, of course, @autodesk ...so you can follow the progress of them pushing the limits of our end mills.

About Autodesk HSM

HSM is The Fully Integrated CAM Solution from Autodesk. CNC Programming right within Inventor, SOLIDWORKS and Fusion 360.

February 27 update from Angelo...

We just got an updates on the testing progress... take a look see! 

Raining chips. Fusion CAM Team Testing both ways Adaptive at Pier 9 with a DestinyTool Diamond Back 0.750 dia, 3 flute, 12,000RPM, 1.6” DOC, 0.140” Radial, 750ipm. We appreciate our partners for the tooling and workholding. #autodeskcam #fusion360 #adskfusion360 #inventorhsm #hsmworks #instamachinist @destinytool #haas_automation @langtechnik @langtechnovationco @5thaxis @selwaymachinetool (video credit: Lee Krasnow @pacificpuzzleworks)

A post shared by Angelo Juras (@the_true_croatian_sensation) on Feb 27, 2018 at 8:53am PST

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Instagram Customer Videos from 2017: Part Two

12/20/2017

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The second half of the 2017 video highlights from Instagram and Facebook.
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Remember to Stay Cool this Summer!

8/16/2017

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Good concentricity with the heat shrink tool. Speeds and Feeds appear reasonable.  But keep in mind that everything from speeds, feeds, the workholding, and yes, even turning on the coolant can have a big impact on your tool life! 

Stay Cool!
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Our Interview with Andrew Henry at Henry Holsters

6/30/2017

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A former music teacher, Andrew started Henry Holsters in Indiana in 2008, Henry Holsters are thermoformed plastic holsters that combine careful design work with robust materials and painstaking attention to detail.

They make their holster out of Boltaron 4332 sheet material for all their holsters, as they prefer the workability and feel of Boltaron over Kydex.

Most importantly, they use Destiny Tool end mills to make their top-of-the-line holsters!  Andrew started following us with his instagram account a few years ago and we've been following his progress right back. 

Their shop uses state of the art Brother CNC milling machines and vacuum forming machines to produce holster shells which are then hand finished and assembled.

​We visited Andrew at his shop earlier this month and got to spend some time with this fully self taught machinist and manufacturing innovator. Give Andrew a follow on instagram! He posts some rather nice instructive videos there: @henryholsters
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Understanding Transverse Rupture Strength (TRS)

3/15/2017

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by Bernard Martin, Managing Director Sales & Marketing, Destiny Tool
For anyone who has been using carbide end mills for a while you have undoubtedly heard the term "Transverse Rupture Strength" or "TRS." Transverse rupture strength (TRS) or "bending strength" testing is the simplest and most common way of determining the mechanical strength of carbide end mills. 

Transverse rupture strength (TRS) also known as "modulus of rupture", "bend strength", or "flexural strength". It's a material property, defined as the stress in a material just before it yields in a TRS test.  Simply put, It's the point just before it breaks and shatters.  If you have every had an end mill break in half, you have exceeded the TRS value.
When an carbide end mill is "bent" (Fig. 1), it experiences a range of stresses across its depth (Fig. 2). At the edge of the object on the inside of the bend, B,  (concave face) the stress will be at its maximum compressive stress value.

At the outside of the bend, A, (convex face) the stress will be at its maximum tensile value. These inner and outer edges of the carbide rod are known as the 'extreme fibers'.

​Most materials fail under tensile stress before they fail under compressive stress. If you break a pencil in half it doesn't crack close to you but awn from you. The maximum tensile stress value that can be sustained before the rod fails is the transverse rupture strength (TRS) of a given grade of carbide rod.
Transverse rupture strength (TRS)
Fig. 1 - Beam of material under bending. Extreme fibers at B (compression) and A (tension)
Stress distribution across beam
Fig. 2 - Stress distribution across beam
Destiny Tool Transverse Rupture Strength
Longer endmills shoud have a higher TRS value
The Standard method of measuring TRS is with a square material sample, as shown in Fig 1, of a given length and supported at both ends with a force, the yellow arrow above, exerted on the bar stock.  It's done according to the standardized method EN 23 327 (ISO 3327):

"a specimen of a specified length with a chamfered, rectangular cross section is placed on two supports and loaded centrally until fracture occurs. TRS is taken as the median of several observed values." 


The carbide rotary toolmaking sector has adopted a modified TRS testing method that is more applicable to the geometry of solid carbide rods. In this test a modification of the standard test specimen according to EN 23 327 (ISO 3327) is used.

This test comprises a cylindrical carbide specimen, Ø 3.25 x 38 mm. This modified test has been adopted as an industry standard and is now proposed to be included in the ISO standard.

By using this cylindrical test specimen, as used to make carbide rotary end mills, the edge effect of the rectangular standard specimen is avoided.

​NOTE: Higher TRS values increase the TOUGHNESS  of the tool: it will "bend" a bit more before catastrophic failure, but you sacrifice WEAR RESISTANCE when you increase toughness.  More on that below...

Why TRS is important

Take a look at the picture of the two end mills in the above section. If you are using a longer overall length (OAL) end mill, the longer tool will be more prone deflection when it's in-the-cut and under load.

It's essentially the same effect if you try to push too hard on the head of a pencil point.  If you apply too much pressure, it will eventually break and lead to catastrophic failure of the tool.  Ideally, the longer the reach of the tool the higher your would prefer the TRS value.

It's important to keep in mind that it's really about a carbide rod length to diameter ratio, The longer the overall length of the tool, when compared to cutting diameter, the more important the TRS becomes.

Because of this, the TRS value is also very important to understand when using miniature end mills. Higher TRS values enable you to take a heavier cut (chip load per tooth) without catastrophic failure of the tool.
Destiny Tool Miniature end mill
TRS values are more critical with longer length to cutting diameter ratios.

How you increase the Transverse Rupture Strength

Carbide end mills are a form of powdered metal.  In simple terms, Carbide rod is created by mixing Tungsten Carbide powder (WC) with a binder, Cobalt (Co). It is extruded into a carbide rod and then, under heat and pressure, sintered into end mill rod stock.  By increasing the cobalt content, you will increase the TRS value and "toughness" of the tool. e.g. it will 'bend" more, but it will also dramatically reduce the wear resistance of the carbide. Cobalt is just not as wear resistant as carbide.  That's why cobalt end mills wear out quicker than carbide end mills.

The TRS reaches a maximum at cobalt content of about 15% (by weight) and a medium to coarse Tungsten Carbide WC grain size. Typically, the cobalt content of an end mill ranges between 8-12% (by weight) of the carbide in most end mills.  

It's important to know that the cobalt content of a carbide end mill is measure by weight and NOT volume.  


Think about mixing up a cake.  You pour your milk into a measuring cup based upon the VOLUME of milk you need.  In contrast, when mixing carbide rod, you MEASURE THE WEIGHT of the carbide and the WEIGHT of the cobalt on scale for the proper mix. 

Carbide weighs A LOT more than Cobalt!  To see this for yourself hold a cobalt end mill in one hand and a carbide end mill in the other.  Because Cobalt weighs much less than Carbide it takes up MORE VOLUME: It's a bigger pile as you increase the percentage of cobalt.

It bears repeating, Carbide substrate is measured by weight.

If you where to measure the VOLUME of the cobalt in a 12% Cobalt  (by weight) carbide end mill, that volume may be as high as 24-28% (depending on the grain size of the carbide). That's the reason for the reduced wear resistance of the higher cobalt content but also the reason that those end mills have a higher TRS value and greater "toughness"

For a much more detailed breakdown of carbide substrates and how carbide is made please take a look at our technical section at this link: CARBIDE SUBSTRATE.
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Ripping on some 4140 with a Raptor DVH

2/15/2017

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Area 419 has been posting some great images and application information on their facebook page on how they are using our Destiny End mills.  Here's some really excellent footage of the Raptor DVH in action! 
Ripping on some 4140 today for a new rigid chamber reamer block. If you haven't tried Destiny Tool Raptor DVH end mills yet, you are missing out! I had to crank my feed up to 170% to get it where it wanted to be. 0.3" depth, 0.1" width, 80ipm or so.

Click on the below images to enlarge
Raptor DVH end mill 4140 Material
Raptor DVH End Mill in 4140 Material
rigid chamber reamer block
4140 Rigid Chamber Reamer Block
AREA 419 offers complete custom rifle builds, innovative products, sales of various brands of products, and unmatched service at every turn. Employing a blend of state of the art CNC machines and good old fashioned precision hand work, we are proud to boast precision and attention to detail like few other custom rifle shops in the world.
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Diamond Back End Mill 3+2 roughing on a Matsuura MX850 at IMTS 2016 

11/28/2016

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All the tools running on the Matsuura MX850 5 axis VMC at the IMTS 2016 show where using Destiny Tool End Mills.
We stopped over to check on the tools during the show and spend some time with Tyler Bonde who tooled up the entire job.  

Tyler has been following us on Instagram for a while and he reached out to us to help show off the capabilities on the Matsuura MX850 5 axis VMC during the IMTS 2016 show. Give him a follow @tcb1228 on Instagram!

In the video, Tyler explains how he is using the Diamondback rougher that not only cuts down his cycle time, when compared to insert style end mills, but also how the tools generate a manageable chip size that doesn't clog op his chip augers.  We're planning on showing off the finished part at the PRI Trade Show (Performance Racing Industry) in December 2016.
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Tyler Bonde at the Matsuura IMTS 2016 booth
Check out the video and be sure to give @matsuurausa a follow on Instagram!
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IMTS 2016: Byce Workholding Vise is made with Destiny Diamondback & Viper!

9/21/2016

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"Diamondback ran for 6 weeks and still feels sharp!"
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Brent Biestel from Byce Tool, introduced his new double station vise at the IMTS 2016 show at the Doosan booth.
​We met Brent at D&L Industrial Supply's Open House this past summer and told him about the Viper's and Diamondbacks. Later we found him on Instagram (@bycetoolworkholding) and it turns then found out out he started using Destiny End Mills to make his new workholding vise!

According to Brent, he's using a 5/8" Diamondback to remove roughly 20 CIM of material every 1/2 hour and the Diamondback has been running for 6 weeks in the cut!!! ...and it's still running.  Brent is also running Viper End Mills to make the aluminum jaws.  

Brent goes on to tell us about his new vise and many new features that's he's come up with. Check out the video below more.

We're planning on visiting Brent to get more video of our tools in the future so stay tuned for more video!
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The 4" Quad Station Byce Tool Vise


About the Byce Tool Workholding Vise

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Reversible knuckle and 4 way jaw
  • Double Station Vise.
  • Available in 4" & 6" laydown and tombstone versions.
  • Available as a quad station laydown version - single body, 4 stations!
  • Use all 4 sides of machinable jaws.
  • Large machinable area of all 3 jaws compared to anything else on the market.
  • Quick Change attachments for knuckle easily replaceable.
  • ID and OD clamping just by reversing the knuckle.
  • Ability to use all 4 sides on the center jaw.
  • Various heights of jaws available
  • Lead screw completely sealed form coolant and chips
  • 400 series THROUGH hardened stainless steel ways!
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Driven to Perform: Odenthal Manufacturing

8/24/2016

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This article originally appeared in CNC West, June-July 2016 issue,
"Driven to Perform: Odenthal Manufacturing" written by Sean Burr
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Left to right- David Odenthal, Alex Odenthal, Carl Shibler, Gabe Nelson, Mark Pasquali, Tim Gisel
Coeur d’Alene, Idaho is not really on anyone’s radar as being a hotbed of manufacturing, but it should be. This lakeside resort community is a jewel in the Idaho panhandle with skiing and boating the main attractions. In a city of 60,000 people Forbes lists it inside their top twenty plac- es for small business and careers. It’s also where David Oden- thal grew up, started racing, and built his machining business.

Odenthal Manufacturing came about through David’s love of racing go karts and his dad’s automotive machining back- ground. “Growing up my brother and I raced karts,” explains David. “Dad had an automotive machining business in the local area and spent every penny he made putting my brother and I through racing. He wasn’t married so it was what we did together. We traveled all over the country on what was considered to be a small racing budget.”

​After graduating high school in 1986 David attended Northern Idaho College’s two year vocational machine tech program. After graduating in 1988 he got a job with MSM Design making various types of film equipment including IMAX cameras. That is where he got his first shot at designing. “Marty Mueller was my mentor and gave me a shot at designing a brand new film magazine” said David. He had a skill and love for both racing and making things, so in 1992 Keith Odenthal sold his automotive machine shop, teamed up with David, and Odenthal Manufacturing was born. Their first product was the Odenthal Racing Products engine mount for go karts. 

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 WARNING: These products contain Cobalt, a chemical known to the State of California to cause cancer. ​For more information go to www.P65Warnings.ca.gov
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